Full System Specification

Quartz Broadcast

Hygienic, hard-wearing textured finish for wet-process floors.

System overview

A multi-layer resin system with a coloured quartz aggregate broadcast into the wet body coat, then sealed with a clear resin. The result is a dense, hard-wearing, textured surface engineered for wet-process, food-prep and plant-room environments.

Available on epoxy or PU chemistry — PU is standard where thermal shock, chemical or wash-down performance is required.

Typical thickness

3–6 mm typical (4 mm nominal).

Chemical resistance

Excellent resistance to acids, alkalis, solvents, fats, oils and cleaning chemicals — the specific chemistry (epoxy or PU base) is chosen against the exposure profile identified at survey.

Suitable environments

  • Food preparation and processing
  • Wet-process manufacturing
  • Plant rooms and mechanical yards
  • Wash-bays and decontamination areas
  • Locker rooms and welfare

Where it's not the right choice

  • Areas requiring a smooth decorative aesthetic (specify self-smoothing epoxy)
  • Environments where texture would collect fine debris that cannot be scrubbed

Key benefits

  • Very high abrasion resistance
  • Slip-controlled by design — texture engineered into the build
  • Coloured aggregate hides wear and staining
  • Seamless and cove-formed for full hygiene
  • Chemical, thermal and impact resistant

Slip resistance options

  • Fine quartz (R11) — commercial wet zones
  • Medium quartz (R12) — food-prep, wash-bays
  • Coarse quartz (R13) — ramps, heavy wash-down

Colour and finish options

  • Coloured quartz blends — 20+ standard blends
  • Custom colour blends to match brand palette
  • Zone-coding for HACCP flow (raw / cook / dispatch)

Installation process

  1. Step 01

    Survey and hygiene review

    We walk the site with your ops or QA team, confirm chemical exposure, cleaning regime and audit standard (BRC, HACCP, SALSA).

  2. Step 02

    Substrate preparation

    Diamond grinding or shot-blasting to CSP 4, cracks resin-repaired, coves formed at wall junctions.

  3. Step 03

    Priming

    Moisture-tolerant primer applied to bind the substrate and prevent outgassing.

  4. Step 04

    Body coat and broadcast

    Pigmented resin body coat is trowel-applied, and coloured quartz is broadcast to full refusal into the wet layer.

  5. Step 05

    Vacuum and seal

    Once cured, loose aggregate is HEPA-vacuumed. A clear resin seal coat is applied — one or two passes depending on slip rating.

  6. Step 06

    Handover

    System cures to full chemical resistance in 5–7 days. Handover pack includes cleaning schedule and O&M for auditor sign-off.

Cure times

Foot traffic16 hours
Light wheeled traffic48 hours
Full chemical cure7 days

Maintenance guidance

  • Daily: auto-scrub with soft-bristle brush and mild alkaline detergent
  • Weekly: deep clean with rotary and pH-neutral degreaser
  • Steam and pressure wash safe
  • Re-seal every 8–10 years to renew surface

Typical applications

  • Kitchens, bakeries and food factories
  • Wet-process pharma and cosmetics
  • Plant rooms and mechanical bays
  • Loading and wash-down areas

Technical FAQs

FAQs

Frequently asked questions

No. Quartz broadcast is a 3–6 mm decorative textured build; PU screed is a 4–9 mm heavy-duty seamless topping with different mechanical properties.

The R-value is set by the aggregate grade and the number of seal coats. Adding a further seal coat reduces slip; broadcasting more aggregate over a re-primed surface increases it.

Yes — quartz broadcast is used across BRC and SALSA-audited food environments. Handover pack includes data sheets and a cleaning schedule for your auditor.

It is a textured technical finish. For customer-facing areas we normally specify a metallic, decorative or self-smoothing system instead.

Yes — coloured quartz blends make zone-coding for HACCP flow (raw / cook / dispatch) straightforward and durable.

Related service page: Quartz Broadcast installation →
Free Quotation

Need a written specification for quartz broadcast?

Free commercial survey — the specification comes back against your actual loading, chemistry and shutdown windows.