Pharmaceutical Resin Flooring
Pharma floors have to survive daily bio-cide clean-down and add nothing to the particle count. We install jointless, coved PU systems, backed by full installation documentation.
Why resin flooring works in pharmaceutical.
A pharmaceutical floor has to survive daily bio-cide clean-down, contribute nothing to particle counts, and give inspectors a jointless, coved surface they can sign off. Vinyl and welded sheet do part of the job; a properly specified resin system does all of it — and repairs invisibly rather than being ripped up strip by strip.
We install into API suites, tablet and capsule production, sterile fill-finish rooms, quality-control labs and validation areas. Every project is documented for your validation pack — product data, batch numbers, installer sign-off and photographic records.
Common flooring challenges
- Bio-cide and IPA daily clean attacking non-pharma-grade coatings
- Particle shed from failing joints compromising controlled-environment requirements
- Static build-up destroying sensitive electronics and MSD-classed components
- Wall-to-floor junctions harbouring bio-burden without proper coving
- Validation and change-control paperwork that a generic contractor can't produce
Recommended resin systems
Programme and cure requirements depend on the resin system selected and site conditions.
Standard pharma manufacturing spec — jointless, coved to walls, chemically resistant to CIP chemistry.
Dissipative or conductive system for electronics, MSD component handling and explosive-atmosphere zones.
Silver-ion or biocide-loaded top coats where bio-burden control is critical.
Installation process
- 1Change control and RAMS
Method statement issued into your change-control system before any work starts on site.
- 2Diamond grinding to the required surface profile
Dust-extracted grinding with HEPA-filtered vacuums; suite sealed and negative-pressure maintained.
- 3Primer and cove formation
Sanitary radiused cove formed to walls, columns and equipment plinths before body coats.
- 4Body coats
Self-smoothing PU laid to design thickness with continuous wet-edge control.
- 5Seal coat and testing
Aliphatic PU seal plus ESD or slip testing where the spec requires it.
- 6Validation pack
Product data, batch numbers, installer sign-off and photographic records issued for your QA file.
Maintenance
- Daily damp-mop with validated bio-cide at approved dilution
- Weekly deep clean with rotary brush and pH-neutral detergent
- Monthly inspection of coves, thresholds and equipment interfaces
- Change-controlled patch repairs bond invisibly into the parent floor
Relevant regulations & standards
- Surfaces can be specified smooth, impervious and unbroken to minimise shedding, in line with pharmaceutical manufacturing guidance
- Specialist testing and verification can be arranged through an appropriate third party where required by the project specification
- Specialist ESD testing and verification can be arranged through an appropriate third party where required by the project specification
Pharmaceutical FAQs
Is your resin flooring suitable for regulated pharmaceutical environments?
PU systems we install can be jointless, coved, non-shedding and compatible with validated CIP chemistry, subject to the manufacturer's technical documentation. We provide a full documentation pack for your QA file.
Can you work inside a live controlled environment?
Yes — under change control, with dust-extracted grinding, negative-pressure containment and sign-off by your quality team. Programme and cure requirements depend on the resin system selected and site conditions.
Do you handle ESD-classified areas?
Yes. Conductive and dissipative epoxy systems with copper earth grid can be installed, with specialist testing and verification arranged through an appropriate third party where required by the project specification.
Related resin flooring services
Areas we cover
Other sectors we serve
18 sectors. One specialist team.
Warehouse, factory, food, healthcare, retail, showroom and more — engineered resin systems delivered around your shutdown windows.
Pharmaceutical suite refit?
Send us the change-control window and classification. We'll return spec, batch numbers and validation pack with our quote.